s7200 system manual en-US

s7200 system manual en-US, Automatyka, sterowniki, siemens
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Product Overview
1
Getting Started
2
SIMATIC
Installing the S7-200
3
S7-200
Programmable Controller
System Manual
PLC Concepts
4
Programming Concepts,
Conventions and Features
5
S7-200 Instruction Set
6
Hardware Troubleshooting Guide
and Software Debugging Tools
8
Open Loop Motion Control with
the S7-200
9
10
Creating a Program for the
Modem Module
11
Using the USS Protocol Library to
Control a MicroMaster Drive
12
Using the Modbus Protocol
Library
Using Recipes
13
Using Data Logs
14
PID Auto-Tune and the PID
Tuning Control Panel
15
Appendices
Index
This manual has the order number:
6ES7298-8FA24-8BH0
Edition 08/2008
A5E00307987-04
Safety Guidelines
This manual contains notices which you should observe to ensure your own personal safety, as
well as to protect the product and connected equipment. These notices are highlighted in the
manual by a warning triangle and are marked as follows according to the level of danger:
Danger
Danger indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
Warning
Warning indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
Caution
Caution used with the safety alert symbol indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
Caution
Caution used without the safety alert symbol indicates a potentially hazardous situation which, if
not avoided, may result in property damage.
Notice
Notice indicates a potential situation which, if not avoided, may result in an undesirable result or
state.
Qualified Personnel
Only
qualified personnel
should be allowed to install and work on this equipment. Qualified
persons are defined as persons who are authorized to commission, to ground, and to tag circuits,
equipment, and systems in accordance with established safety practices and standards.
Correct Usage
Note the following:
Warning
This device and its components may only be used for the applications described in the catalog
or the technical descriptions, and only in connection with devices or components from other
manufacturers which have been approved or recommended by Siemens.
This product can only function correctly and safely if it is transported, stored, set up, and
installed correctly, and operated and maintained as recommended.
Trademarks
SIMATIC
R
, SIMATIC HMI
R
and SIMATIC NET
R
are registered trademarks of SIEMENS AG.
Some of other designations used in these documents are also registered trademarks; the owner’s rights may be
violated if they are used by third parties for their own purposes.
Copyright Siemens AG 2008 All rights reserved
The reproduction, transmission or use of this document or its contents is not
permitted without express written authority. Offenders will be liable for damages.
All rights, including rights created by patent grant or registration of a utility model
or design, are reserved.
Disclaimer of Liability
We have checked the contents of this manual for agreement with the hardware and
software described. Since deviations cannot be precluded entirely, we cannot
guarantee full agreement. However, the data in this manual are reviewed regularly
and any necessary corrections included in subsequent editions. Suggestions for
improvement are welcomed.
Siemens AG
Bereich Automation and Drives
Geschaeftsgebiet Industrial Automation Systems
Postfach 4848, D- 90327 Nuernberg
E
Siemens AG 2008
Technical data subject to change.
Siemens Aktiengesellschaft
6ES7298-8FA24-8BH0
ii
Preface
Purpose of the manual
The S7-200 series is a line of micro-programmable logic controllers (Micro PLCs) that can control
a variety of automation applications. Compact design, low cost, and a powerful instruction set
make the S7-200 a perfect solution for controlling small applications. The wide variety of S7-200
models and the Windows-based programming tool give you the flexibility you need to solve your
automation problems.
This manual provides information about installing and programming the S7-200 Micro PLCs and
is designed for engineers, programmers, installers, and electricians who have a general
knowledge of programmable logic controllers.
Required Basic Knowledge
To understand this manual, it is necessary to have a general knowledge of automation and
programmable logic controllers.
Scope of the Manual
This manual is valid for STEP 7--Micro/WIN, version 4.0 and the S7-200 CPU product family. For
a complete list of the S7-200 products and order numbers described in this manual, see
Appendix A.
Changes compared to the previous version
This manual has been revised to include two new analog expansion modules and one additional
appendix.
-
EM 231 Analog Input RTD, 4 Inputs
-
EM 231 Analog Input Thermocouple 8 Inputs
-
Appendix H, S7-200CN Products
Certification
The SIMATIC S7-200 products have the following certification:
-
Underwriters Laboratories, Inc. UL 508 Listed (Industrial Control Equipment),
Registration number E75310
-
Canadian Standards Association: CSA C22.2 Number 142 (Process Control Equipment)
-
Factory Mutual Research: Class Number 3600, Class Number 3611, FM Class I, Division 2,
Groups A, B, C, & D Hazardous Locations, T4A and Class I, Zone 2, IIC, T4
Tip
The SIMATIC S7-200 series meets the CSA standard.
The cULus logo indicates that the S7-200 has been examined and certified by Underwriters
Laboratories (UL) to standards UL 508 and CSA 22.2 No. 142.
iii
 S7-200 Programmable Controller System Manual
CE Labeling
Refer to the General Technical Specifications in Appendix A for more information.
C-Tick
The SIMATIC S7-200 products are compliant with requirements of the AS/NZS 2064 (Australian)
standard.
Standards:
The SIMATIC S7-200 products fulfill the requirement and criteria of IEC 61131--2, Programmable
controllers -- Equipment requirements.
Refer to Appendix A for additional compliance information.
Place of this Documentation in the Information Environment
Product
Family
Documentation
Order Number
S7-200 S7-200 Point-to-Point Interface Communication Manual (English/German) 6ES7 298--8GA00--8XH0
SIMATIC Text Display User Manual (included on the STEP 7--Micro/WIN
documentation CD)
none
HMI device OP 73micro, TP 177micro (WinCC Flexible) Operating
Instructions (English)
6AV6 691--1DF01--0AB0
SIMATIC HMI WinCC flexible 2005 Micro User’s Manual (English)
6AV6 691--1AA01--0AB0
SIMATIC NET CP 243--2 AS-Interface Master Manual (English)
6GK7 243--2AX00--8BA0
SIMATIC NET CP 243--1 Communications processor of Industrial Ethernet
Technical Manual (English)
J31069--D0428--U001--A2--7618
SIMATIC NET CP 243--1 IT Communications Processor of Industrial
Ethernet and Information Technology Technical Manual (English)
J31069--D0429--U001--A2--7618
SIMATIC NET S7Beans / Applets for IT--CPs Programming Tips (English) C79000--G8976--C180--02
SIMATIC NET GPRS/GSM--Modem SINAUT MD720--3 System manual
(English)
C79000--G8976--C211
SIMATIC NET SINAUT MICRO SC System manual (English)
C79000--G8900--C210
SIWAREX MS Device Manual (English) (included with device)
none
S7-200 Programmable Controller System Manual (English)
6ES7 298--8FA24--8BH0
iv
Preface
Finding Your Way
If you are a first-time user of S7-200 Micro PLCs, you should read the entire
S7-200
Programmable Controller System Manual
. If you are an experienced user, refer to the table of
contents or index to find specific information.
The
S7-200 Programmable Controller System Manual
is organized according to the following
topics:
-
Chapter 1 (Product Overview) provides an overview of some of the features of the S7-200
family of Micro PLC products.
-
Chapter 2 (Getting Started) provides a tutorial for creating and downloading a sample
control program to an S7-200.
-
Chapter 3 (Installing the S7-200) provides the dimensions and basic guidelines for installing
the S7-200 CPU modules and expansion I/O modules.
-
Chapter 4 (PLC Concepts) provides information about the operation of the S7-200.
-
Chapter 5 (Programming Concepts, Conventions, and Features) provides information about
the features of STEP 7--Micro/WIN, the program editors and types of instructions
(IEC 1131-3 or SIMATIC), S7-200 data types, and guidelines for creating programs.
-
Chapter 6 (S7-200 Instruction Set) provides descriptions and examples of programming
instructions supported by the S7-200.
-
Chapter 7 (Communicating over a Network) provides information for setting up the different
network configurations supported by the S7-200.
-
Chapter 8 (Hardware Troubleshooting Guide and Software Debugging Tools) provides
information for troubleshooting problems with the S7-200 hardware and about the
STEP 7--Micro/WIN features that help you debug your program.
-
Chapter 9 (Open Loop Motion Control with the S7-200) provides information about three
methods of open loop motion control: Pulse Width Modulation, Pulse Train Output, and the
EM 253 Position Control Module.
-
Chapter 10 (Creating a Program for the Modem Module) provides information about the
instructions and wizard used to create a program for the EM 241 Modem module.
-
Chapter 11 (Using the USS Protocol Library to Control a MicroMaster Drive) provides
information about the instructions used to create a control program for a MicroMaster drive.
It also provides information about how to configure the MicroMaster 3 and MicroMaster 4
drives.
-
Chapter 12 (Using the Modbus Protocol Library) provides information about the instructions
used to create a program that uses the Modbus protocol for communications.
-
Chapter 13 (Using Recipes) provides information about organizing and loading automation
program recipes in the memory cartridge.
-
Chapter 14 (Using Data Logs) provides information about storing process measurement
data in the memory cartridge.
-
Chapter 15 (PID Auto-Tune and the PID Tuning Control Panel) provides information about
using these features to greatly enhance the utility and ease of use of the PID function
provided by the S7-200.
-
Appendix A (Technical Specifications) provides the technical information and data sheets
about the S7-200 hardware.
The other appendices provide additional reference information, such as descriptions of the error
codes, descriptions of the Special Memory (SM) area, part numbers for ordering S7-200
equipment, STL instruction execution times, and S7-200CN product information.
In addition to this manual, STEP 7--Micro/WIN provides extensive online help for getting started
with programming the S7-200. Included with the purchase of the STEP 7--Micro/WIN software is a
free documentation CD. On this CD you can find application tips, an electronic version of this
manual and other information.
v
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